(Pearson Education) Emphasizes the influence of materials and processing parameters in understanding manufacturing processes and operations. Includes information on the domestic and global competitive context of each process and operation, highlighted with illustrative examples. Previous edition: c1995. DLC: Production engineering.
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PROFESSOR SEROPE KALPAKJIAN has been teaching at the Illinois Institute of Technology since 1963. After graduating from Robert College (with High Honors), Harvard University, and the Massachusetts Institute of Technology, he joined Cincinnati Milacron, Inc., where he was a research supervisor in charge of advanced metal-forming processes. He has published numerous papers and is the author of several articles in encyclopedias and handbooks; he has also edited various volumes and serves on the editorial boards of several journals and the Encyclopedia Americana.
He is the author of three additional manufacturing books, two of which received the M. Eugene Merchant Manufacturing Textbook Award. He is a Life Fellow of the American Society of Mechanical Engineers, Fellow and Life Member of ASM International, and Fell of the Society of Manufacturing Engineers, and is a full member (Emeritus) of the International Institution for Production Engineering Research (CIRP). He is a founding member and a past president of the North American manufacturing Research Institution.
Professor Kalpakjian has received several awards: Citation by the Forging Industry Educational and Research Foundation for best paper (1966); Citation by the Society of Carbide and Tool Engineers (1977); The "Excellence in Teaching Award" from the Illinois Institute of Technology (1970); the "Centennial Medallion" by the American Society of Mechanical Engineers (1980); the International "Education Award" by the Society of Manufacturing Engineers (1989); and the Albert Easton White Distinguished Teacher Award by the American Society for Metals International (2000).
Dr. Steven R. Schmid is an Associate Professor in the Department of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in manufacturing, machine design, and tribology. As the Director of the Manufacturing Tribology Laboratory at the university, he oversees industry and governmentally funded research on a wide variety of manufacturing topics, including tribological issues in rolling, forging and sheet metal forming, polymer processing, medical device design and manufacture, and nanomechanics.
He received his Bachelor's degree in Mechanical Engineering from the Illinois Institute of Technology (with Honors) and Master's and Ph.D. degrees, both in Mechanical Engineering, from Northwestern University. Dr. Schmid is the recipient of a National Science Foundation CAREERS Award and an ALCOA Foundation Young Faculty Award. He has been a leading proponent for the integration of research and engineering education; NSF has sponsored workshops on this issue for which he has served as head of the steering committee.
He is the author of over thirty technical papers in various journals, has edited three conference proceedings, has co-authored "Fundamentals of Machine Elements," and has contributed two chapters to the CRC "Handbook of Modern Tribology." He serves on the Tribology Division Executive Committee of the American Society of Mechanical Engineers, and has held officer positions in the Society of Manufacturing Engineers and the Society of Tribology and Lubrication Engineers. He is a registered Professional Engineer an a Certified Manufacturing Engineer.
FEATURES/BENEFITS
Preface
The field of manufacturing engineering and technology continues to advance rapidly, transcending disciplines and driving economic growth. This challenging and broad topic has continued to incorporate new concepts at an increasing rate, making manufacturing a dynamic and exciting field of study. In preparing this fourth edition, our most important goal throughout has been to provide a comprehensive state-of-the-art textbook on manufacturing, which also encompasses the additional aims of motivating and challenging students.
As in previous editions, the text presents topics with a balanced coverage of relevant fundamentals and real-world practices, so that the student develops an understanding of the important and often complex interrelationships among the many technical and economic factors involved in manufacturing.
This new edition basically follows the same introductory nature, format, organization, and balance as the third edition. It has retained its emphasis on (a) the influence of materials and processing parameters in understanding manufacturing processes and operations; (b) design considerations, product quality, and manufacturing cost factors; and (c) the domestic and global competitive context of each manufacturing process and operation, highlighted with illustrative examples. STUDY AIDS Presentation of each topic within a larger context of manufacturing engineering and technology, using extensive schematic diagrams and flowcharts. Emphasis on the practical uses of the concepts and information presented. Analogies, discussions, and problems designed to stimulate the student's curiosity about consumer and industrial products and how they are manufactured. Extensive reference material, including numerous tables, illustrations, graphs, and bibliographies. Numerous illustrative examples and case studies to highlight important concepts and techniques. Tables comparing advantages and limitations of manufacturing processes. A summary, list of key terms, and concise description of current trends at the end of each chapter. WHAT IS NEW IN THIS EDITION Several new examples and case studies have been added. There are now a total of almost 2,200 questions and problems, about a quarter of them new to this edition. Summaries at the end of each chapter have been completely rewritten and expanded. The bibliographies at the end of each chapter have been thoroughly updated. More cross-references have been made throughout the text to other sections and chap ters in the book. New or expanded topics include the following:
Abrasive belts; microreplication Atomic force microscope Biodegradable plastics Bundle drawing Carbon foam Chemical mechanical polishing Coatings Compliant end effector Conductive graphite fibers Deburring Diamond-like carbon coating Die failures Die manufacturing methods Electrically conducting adhesives Friction stir welding Hexapod machine tools ISO 14000 standard Joining plastics Laser interferometry Laser peening Linear motor drives for machine tools Microencapsulated powders Microgram carbides Micromachining Nanofabrication Nanomaterials Nanopowders Octree representation Overmolding Plastics, common trade names Porous aluminum Product liability examples Pulsed electrochemical machining QS 9000 standard Rapid prototyping Reflow soldering Robustness Rotary ultrasonic machining Superconductor processing Taguchi loss function Thermal effects in machine tools Titanic: brittle fracture example Total productive maintenance Transfer/injection molding Water-jet peening Wave soldering
In response to comments and suggestions by numerous reviewers, several major and minor changes have also been made throughout the text. A page-by-page comparison with the third edition will show that literally thousands of changes have been made for improved clarity and completeness. AUDIENCE
As in the previous editions, this fourth edition has been written for students in mechanical, manufacturing, industrial, aerospace, and metallurgical and materials engineering programs. It is hoped that by reading and studying this book, students will come to appreciate the vital nature of manufacturing engineering as an academic subject that is as exciting, challenging, and important as any other engineering and technology discipline.
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