Lean management is a craft, not a toolkit—and like any craft, it takes roughly 10,000 hours of daily practice to learn.
That is the central argument of this fourth volume of REAL LEAN series, written for senior executives who want to understand why most Lean efforts stall and what it actually takes to succeed.
The book introduces the "Emiliani Method" for estimating the cost of conventional management practice, develops the concept of behavioral waste, and examines the often-overlooked link between management systems and business ethics.
It also includes Eleven Questions connecting specific Lean tools to the "Respect for People" principle, and Twelve Rules for daily practice.
A practical, plain-spoken guide for leaders committed to mastering Lean rather than merely adopting its vocabulary.
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Dr. Bob Emiliani has been a progressive management practitioner and researcher for over 30 years. He worked in industry for 15 years and had management responsibility in engineering, manufacturing, and supply chain management at Pratt & Whitney. Bob was part of a team responsible for implementing TPS principles and practices in both manufacturing and supply chains at Pratt & Whitney. Subsequently, he was full-time professor for 23 years. He now holds the honorary title of Professor Emeritus. Bob was the first academic to establish a research agenda focused on Lean leadership, resulting in numerous publications and varied leadership development workshops. Bob is a prolific, versatile, and award-winning writer whose publications span engineering, business, social sciences, and humanities. He has authored or co-authored 28 books and 45 peer-reviewed papers across six different disciplines (leadership, management, management history, supply chain management, higher education, and materials engineering). His work is widely recognized and he is praised for being a unique voice and a creative thinker.
This fourth volume of the REAL LEAN series brings Lean full circle. It shows how Lean management is itself a craft that can only be learned as any other craftsman would learn their trade. Few people understand Lean management in the context as a craft, including the best Lean practitioners and Lean thinkers external to Toyota. This unique perspective creates a much clearer impression of what executives need to do in order to become Lean leaders. Their learning must be much deeper than they might have imagined, but the result will be much better than they would have expected. As with prior Volumes of REAL LEAN, Volume Four of emphasizes Lean as a management system and the "Respect for People" principle because both are usually missing from the practice of Lean management today. Readers will find this book to be amazingly insightful and filled with practical information that will help them better comprehend and put REAL LEAN into practice every day.
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