This book provides a structured methodology and scientific basis for engineering injection molds. The topics are presented in a top-down manner, beginning with introductory definitions and the big picture before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to real-world product design applications. It will help students and practitioners to understand the inner workings of injection molds and encourage them to think outside the box in developing innovative and highly functional mold designs.

Injection molding continues to be a core plastics manufacturing process, but now has competition from additive manufacturing for certain applications, and environmental concerns are in the spotlight. The 3rd edition addresses these issues, in particular with a new chapter on mold manufacturing strategy to provide an overview of the most common machining and additive manufacturing processes with cost and time models to guide the manufacturing strategy; updated and simplified break-even cost models to assist in the mold layout design (number of cavities and type of mold) vs. 3D printing; a new section on environmental concerns include mold design for recycled resins; and updates to the International Tolerance standards, and the new technology and simulation sections.

About the Author

David O. Kazmer (Ph.D. Mechanical Engineering, Stanford University) is Professor at the Department of Plastics Engineering at the University of Massachusetts Lowell. He performs research and teaches courses related to plastics product and process development. He was also Chair of the Department of Engineering at the University of Massachusetts Lowell from 2016 to 2019.

Prior to his current appointment, he was an Applications Engineer at General Electric and Director of Research and Development at Synventive HotRunners. He is a licensed professional manufacturing engineer, and is a fellow of the American Society of Mechanical Engineers and the Society of Plastics Engineers. He is also the recipient of the ASME Kos Ishii-Toshiba Award for sustained, meritorious contributions to the field of design for manufacturing.

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