Manufacturing Processes for Engineering Materials

Well organized and clearly written, this book uses a sound analytical approach to explain manufacturing processes; it enables the reader to understand and appreciate the complex interrelationships between the diverse topics in this field. The book carefully presents the fundamentals of materials processing along with their relevant applications, so that the reader can clearly assess the capabilities, limitations, and potentials of manufacturing processes and their competitive aspects. Using real-world examples and well-wrought graphics, this book covers a multitude of topics, including the mechanical behavior of materials; the structure and manufacturing properties of metals; surfaces, dimensional characteristics, inspection, and quality assurance; metal-casting processes including heat treatment; bulk deformation processes; sheet-metal forming processes; material removal processes; polymers, reinforced plastics, rapid prototyping and rapid tooling; metal powders, ceramics, glasses, composites, and superconductors; joining and fastening processes; microelectronic and micromechanical devices; automation; computer-integrated systems; and product design. For manufacturing engineers, metallurgists, industrial designers, material handlers, product designers, and quality assurance managers.

Serope Kalpakjian taught and conducted research at the Illinois Institute of Technology for 38 years prior to his retirement in 2001 as professor emeritus of mechanical and materials engineering. After graduating from Robert College (high honors), Harvard University, and the Massachusetts Institute of Technology, he joined Cincinnati Milacron, where he was a research supervisor in advanced metal-forming processes. He is the author of numerous technical papers and several articles in handbooks and encyclopedias and has edited various conference proceedings. In addition, Professor Kalpakjian has served on the editorial bards of several journals and the Encyclopedia Americana and is the coauthor of Lubricants and Lubrication in Metalworking Operations. Both first editions of his textbooks, Manufacturing Processes for Engineering Materials and Manufacturing Engineering and Technology, have received the M. Eugene Merchant Manufacturing Textbook Award. He is a Life Fellow of the ASME, Fellow of the SME, Fellow and Life Member of ASM International, emeritus member of CIRP (International Institution for Production Engineering Research), and a founding member and past president of NAMRI/SME.

Among the awards Professor Kalpakjian has received are the Forging Industry Educational and Research Foundation Best Paper Award (1966), an Excellence in Teaching Award from IIT (1970), the Centennial Medallion from the ASME (1980), the International Education Award from the SME (1989), a Person of the Millennium Award from IIT (1999), and the Albert Easton White Distinguished Teacher Award from ASM International (2000). SME named the Outstanding Young Manufacturing Engineer Award after Professor Kalpakjian for the year 2002.

Steven R. Schmid is an associate professor with the Department of Aerospace and Mechanical Engineering, University of Notre Dame, where he teaches and performs research in the general areas of manufacturing, machine design, and tribology. As the director of the Manufacturing Tribology Laboratory at the university, he oversees industry- and government-funded research on a variety of manufacturing topics, including tribological issues in rolling, forging and sheet-metal forming, polymer processing, medical-device design and manufacture, and nanomechanics.

He received the B.S. degree in mechanical engineering from the Illinois Institute of Technology (with honors) and M.S. and Ph.D. degrees, both in mechanical engineering, from Northwestern University. He has received numerous awards, including the John T Parsons Award from the SME (2000), the Newkirk Award from the ASME (2000), and the Kaneb Center Teaching Award (2000). He is the recipient of a National Science Foundation CAREERS Award (1996) and an ALCOA Foundation Award (1994). Dr. Schmid is the author of over 50 technical papers; has edited three conference proceedings; has coauthored two books, Fundamentals o f Machine Elements and Manufacturing Engineering and Tecbnology; and has contributed two chapters to the CRC Handbook of Modern Tribology. He serves on the Tribology Division Executive Committee of the ASME, is an associate editor of the Journal o f Manufacturing Science and Engineering, and is a registered professional engineer and certified manufacturing engineer.