Productivity and Reliability-Based Maintenance Management

Productivity and Reliability-Based Maintenance Management, Second Edition is intended to provide a strong yet practical foundation for understanding the concepts and practices of total productive maintenance (TPM) management―a proactive asset and resource management strategy that is based on enhancing equipment reliability and overall enterprise productivity. The book is intended to serve as a fundamental yet comprehensive educational and practical guide for departing from the wait-failure-emergency repair cycle that has plagued too many industries, instead advancing a proactive and productive maintenance strategy. It is not intended to be a how-to-fix-it manual, but rather emphasizes the concept of a world-class maintenance management philosophy to avoid the failure in the first place. Universities, junior and community colleges, and technical institutes as well as professional, corporate, and industrial training programs can benefit by incorporating these fundamental concepts in their technical and managerial curricula. The book can serve as a powerful educational tool for students as well as for maintenance professionals and managers.

In addition to updating the previous historical and statistical data and tables, the second edition expands on and adds to case studies based on current maintenance-related events. Several numerical examples and explanations are revised in order to enhance the clarity of the methodology. The second edition introduces the readers to the state-of-the-art concepts of the Internet of Things (IoT), smart sensors, and their application to maintenance and TPM.

Dr. Matthew P. Stephens is a professor in the School of Engineering Technology at Purdue University, where he conducts his research and teaches courses in total productive maintenance (TPM) management, facilities planning, statistical quality control, and design of experiments (DOE). Stephens holds undergraduate and graduate degrees from Southern Illinois University and the University of Arkansas, with specialization in operations management and statistics. Prior to joining academe, Stephens spent nine years with several manufacturing and business enterprises, including flatbed trailer and washer and dryer manufacturers. He also has been extensively involved as a consultant with a number of major manufacturing companies. Stephens has numerous publications to his credit in the areas of productivity, quality improvements, and lean production systems. He is the author of Manufacturing Facilities Design and Material Handling, Sixth Edition (Purdue University Press, 2019). Stephens has served various professional organizations including the Association of Technology, Management, and Applied Engineering (ATMAE), and the American Society for Quality, where he attained his training in CQE and Six Sigma.