Robust Process Development and Scientific Molding

Suhas Kulkarni

ISBN 10: 1569909083 / ISBN 13: 9781569909089

Published by Hanser Fachbuchverlag Aug 2024, 2024

About this Item

Neuware -This book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. It explains the underlying principles of polymer science: the properties that are important to injection molding and their application to molding process development. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections: the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided.The concept of Design of Experiments (DOEs) for and in injection molding is explained, giving insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described.Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately.This third edition includes a completely new subchapter covering melt preparation, as well as much additional, revised, and updated material throughout the book. The revisions are deeply informed by the author's long and ongoing experience as a trainer, resulting in improved ways to conduct a study, perform experiments, or explain a concept. 420 pp. Englisch.

Seller Inventory # 9781569909089

Bibliographic Details

• Title: Robust Process Development and Scientific Molding
• Publisher: Hanser Fachbuchverlag Aug 2024
• Publication Date: 2024
• Language: English
• ISBN 10: 1569909083
• ISBN 13: 9781569909089
• Binding: Buch
• Edition: 3rd Edition
• Condition: Neu
• Dimensions: 252W x 179H x 39D millimeters 252 millimeters width by 179 millimeters height by 39 millimeters depth
• Weight: 1186 grams

About this title

Synopsis

This book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. It explains the underlying principles of polymer science: the properties that are important to injection molding and their application to molding process development. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections: the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided.

The concept of Design of Experiments (DOEs) for and in injection molding is explained, giving insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described.

Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately.

This third edition includes a completely new subchapter covering melt preparation, as well as much additional, revised, and updated material throughout the book. The revisions are deeply informed by the author’s long and ongoing experience as a trainer, resulting in improved ways to conduct a study, perform experiments, or explain a concept.

About the Author

Suhas Kulkarni is the President of FIMMTECH, a consulting firm that specializes in services related to injection molding. He earned his Masters in Plastics Engineering from the University of Massachusetts, Lowell and a Bachelors in Polymer Engineering from the University of Poona, India. He has over 28 years of experience as a process engineer.