Set-Up Reduction: Saving Dollars with Common Sense is a hands-on book for the applications-minded professional. It combines theory with experience and it will show you how to change "sense" into dollars. Learn how to achieve a 75% reduction in set-up time with a low cost/no cost solution. This book also guides your company to increased profits, increased uptime and improved flow. Set-up Reduction is best accomplished by developing a team of people working to insure the delivery of 100% quality parts in the right quantity at the right time at the right total cost. That means frequent, small production runs.
The ideal manufacturing objective is to perform set-ups so quickly that lot sizes of one can be accomplished. Set-up Reduction introduces a level of flexibility which allows companies to tap the capacity of all these areas to their fullest and to schedule the use of these resources based on customer demand. When a company can change its equipment over in minutes instead of hours, the result is a capacity increase, inventory reduction, quality improvement, cost optimization and flexibility to meet world competition.
Jerry W. Claunch, C.P.M., a former Senior Vice President of Professionals for Technology Associates, Inc. (PRO-TECH), a company specializing in educating all levels of management in the areas of Just-In-Time, Total Quality Control, Manufacturing Systems Implementation and Automations, was active in the development and implementation of Just-In-Time at the Kawasaki Motors Corporation, Lincoln, NE. For 20 years, he has been a practitioner and educator in repetitive and discrete manufacturing as well as distribution. Mr. Claunch, who holds degrees from Faith Baptist Bible College and the Computer Programming Institute, serves on the advisory board of the University of Nebraska. He has also served on the Board of Directors and as National Professional Development Chairman for NAPM. In addition, he is a member of ASQC, APICS and SME. He has been a frequent lecturer on JIT and purchasing management for these associations.